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Hot Work: Welding, Cutting & Grinding JSAJob Safety Analysis template

Any spark- or flame-producing work. Use it as-is or change it to fit your job, then walk the site and add what's different today.

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Free · no account · the crew signs on the same phone · prints a professional record

Job steps, hazards & controls

#Job stepHazardsControls
01Get the permit and check the area
  • Flammables near the work
  • Hidden fuel in walls, pipes or containers
  • Hot work permit if your site requires one
  • Move or cover combustibles within 35 ft
  • Test for flammable gas where it could be present
02Set up fire protection
  • Fire spreading before anyone notices
  • Charged extinguisher at the work
  • Fire watch during the work and at least 30 minutes after (longer if the site requires)
03Set up equipment
  • Shock from damaged leads
  • Gas leaks and flashback
  • Inspect leads, hoses and regulators; flashback arrestors on torches
  • Cylinders upright and chained; valves closed when not in use
04Weld, cut or grind
  • Burns and eye damage
  • Fumes
  • Sparks hitting others
  • Welding hood or face shield, FR clothing, gloves
  • Ventilation or fume extraction
  • Screens to protect people nearby
05Finish and fire watch
  • Smoldering fire after you leave
  • Fire watch stays the full time; check hidden spaces
  • Close the permit

Don’t forget to check

Hand & Power ToolsNoise

How it works on your phone

1 · Pick itTap the button above. This JSA loads with the checks crews most often forget already suggested.
2 · Walk the siteAdd where you are, who's in charge and the nearest ER. The first person on site adds today's hazards.
3 · Crew signsPass the phone. Each person reads every step and signs. Print or save the PDF.

This JSA is a starting point built from common field practice. Your job, your site and your company's procedures come first: change anything that doesn't fit, and follow your permits and regulations.